Rapid prototype and CNC machining prototype
Rapid prototype and CNC machining prototype
In the layout process of R&D products, after they have finished the design illustrations, one of the important things they want to do most is to recognize what the products they create are like actually, as well as whether the appearance of the items follows their own layout ideas., Is the structure style of the item reasonable, etc? Prototype production is created in feedback to this demand.
Category of prototypes:
Prototypes can be divided right into handbook as well as numerical control prototypes according to the manufacturing techniques:
Hands-on prototype: The main work is done by hand.
CNC prototype: The main work is finished by CNC device tools, and relying on the tools used, it can be separated right into laser fast prototyping (RP, Fast Prototyping) prototypes and machining facility (CNC) models
A: RP prototype: mostly generated by laser rapid prototyping technology.
B: CNC machining prototype: mostly generated by machining facility.
RP models have their very own advantages compared with CNC prototypes: the benefits of RP models are generally in its rapidity, yet it is mostly formed by piling innovation, so RP prototypes are typically reasonably rough, and there are certain requirements for the wall surface thickness of the item, for example, If the wall surface density is too thin, it can not be generated.
The advantage of CNC model is that it can precisely reflect the info shared in the drawings, and also the surface quality of CNC model is high, specifically after the surface spraying as well as silk printing are finished, it is even more extravagant than the item created after the mold is opened. Therefore, CNC machining prototype production has significantly come to be the mainstream of model production.
According to the products used in production, models can be split into plastic and also metal models:
( 1) Plastic prototypes: The raw products are plastic, mostly for prototypes of plastic products, such as televisions, displays, telephones, and more.
( 2) Metal prototypes: The raw products are aluminum-magnesium alloys and other steel materials, generally for premium products, such as laptop, high-end solitary players, MP3 players, CD players, and so forth.
The need of model production
( 1 )Design examination
The model is not just visible, however likewise touchable. It can straight show the developer’s creative thinking in the form of physical objects, avoiding the disadvantage of “attracting to look good but not to make it look great”. Consequently, prototype production is crucial in the process of new product development and also product form examination.
( 2 )Examine the structural design
Because the prototype is assemble, it can without effort show the reasonableness of the structure as well as the ease of installation. It is convenient to find and also resolve problems early.
( 3 )Avoid the danger of directly make mold and mildews
Because the cost of mold and mildew production is generally extremely high, fairly huge molds deserve hundreds of thousands or perhaps millions. If unreasonable framework or various other issues are discovered in the process of opening the mold, the loss can be thought of. Prototype manufacturing can prevent this loss and also decrease the risk of mold opening.
The surface area of prototype:1, electroplate.2, anodized.3, paint.4, polish.5, lase.etc.
If you have a new item that need to make a model to design examination and also check the structural design.Please do not hesitate to contact us.
