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CNC prototype manufacturing

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CNC prototype manufacturing

In the style procedure of R&D products, after they have completed the layout illustrations, among things they intend to do most is to know what the products they develop resemble in truth, and whether the look of the items follows their very own design ideas., Is the structure style of the product practical, and so on? Model production is produced in action to this need.

 

Category of prototypes:

Prototypes can be split right into handbook as well as numerical control models according to the production techniques:

Manual prototype: The primary work is done by hand.

CNC prototype: The primary workload is finished by CNC device tools, as well as depending on the equipment made use of, it can be separated into laser quick prototyping (RP, Quick Prototyping) prototypes as well as machining facility (CNC) models

A: RP model: mainly produced by laser rapid prototyping innovation.

 

B: CNC prototype: generally produced by machining center.

 

RP models have their own benefits compared to CNC prototypes: the advantages of RP prototypes are mainly in its rapidity, yet it is mainly created by piling technology, so RP prototypes are typically reasonably rough, and there are specific requirements for the wall density of the item, for instance, If the wall surface density is also slim, it can not be produced.

 

The benefit of CNC prototype is that it can properly mirror the info expressed in the drawings, and also the surface high quality of CNC prototype is high, especially after the surface area splashing and also silk printing are completed, it is a lot more extravagant than the item created after the mold and mildew is opened. For that reason, CNC prototype manufacturing has progressively end up being the mainstream of model production.

 

According to the products used in manufacturing, prototypes can be separated right into plastic and metal prototypes:

( 1) Plastic models: The raw materials are plastic, generally for prototypes of plastic products, such as televisions, monitors, telephones, and so forth.

 

( 2) Metal prototypes: The raw materials are aluminum-magnesium alloys and various other steel materials, generally for premium products, such as laptop, premium single gamer, MP3 players, CD players, and so on.

 

The need of prototype production

( 1 )Layout assessment

 

The prototype is not just noticeable, but likewise touchable. It can directly mirror the developer’s imagination in the form of physical things, preventing the drawback of “drawing to look excellent however not to make it look good”. Therefore, prototype production is crucial in the process of new product growth as well as item form examination.

 

( 2 )Inspect the architectural layout

Since the prototype is assemble, it can intuitively reflect the reasonableness of the structure and also the ease of setup. It is convenient to locate and resolve problems early.

 

( 3 )Avoid the threat of directly make mold and mildews

Due to the fact that the expense of mold and mildew manufacturing is generally very high, relatively huge molds are worth thousands of thousands or perhaps millions. If unreasonable framework or various other issues are found in the process of opening up the mold and mildew, the loss can be imagined. Model manufacturing can prevent this loss and also lower the risk of mold opening.

 

The surface area of prototype:1, electroplate.2, anodized.3, paint.4, gloss.5, lase.etc.

 

If you have a brand-new product that require to make a prototype to make evaluation and check the architectural design.Please do not wait to contact us.As a prototype factory for 20 years.We can make any type of product.

CNC  machining for prototype

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CNC  machining for prototype

In the style procedure of R&D items, after they have finished the layout illustrations, among things they wish to do most is to understand what the items they develop are like in truth, and also whether the appearance of the items follows their own layout ideas., Is the structure layout of the product practical, and so on? Prototype manufacturing is generated in action to this demand.

 

Classification of models:

Models can be separated right into guidebook and also numerical control prototypes according to the production methods:

Manual model: The main work is done by hand.

CNC model: The main workload is finished by CNC device tools, as well as relying on the equipment made use of, it can be split right into laser fast prototyping (RP, Quick Prototyping) models as well as machining center (CNC) prototypes

A: RP model: mostly created by laser rapid prototyping innovation.

 

B: CNC prototype: primarily generated by machining center.

 

RP models have their own advantages compared to CNC models: the advantages of RP prototypes are mostly in its rapidity, however it is generally created by piling technology, so RP models are generally reasonably rough, and also there are specific demands for the wall thickness of the product, for instance, If the wall density is too thin, it can not be produced.

 

The benefit of CNC machining prototype is that it can properly reflect the details shared in the illustrations, as well as the surface top quality of CNC model is high, specifically after the surface spraying and also silk printing are completed, it is much more glamorous than the item generated after the mold and mildew is opened. Consequently, CNC machining prototype production has significantly end up being the mainstream of model production.

 

According to the products made use of in manufacturing, models can be divided right into plastic and metal models:

( 1) Plastic models: The raw materials are plastic, generally for prototypes of plastic products, such as tv, screens, telephones, and so on.

 

( 2) Metal models: The raw materials are aluminum-magnesium alloys and also other metal products, mainly for high-end items, such as laptop, high-end solitary gamer, MP3 players, CD players, and so on.

 

The need of model production

( 1 )Layout inspection

 

The model is not just noticeable, but also touchable. It can straight show the developer’s imagination in the form of physical objects, preventing the downside of “attracting to look good however not to make it look good”. Therefore, prototype production is essential in the process of new product growth as well as product shape scrutiny.

 

( 2 )Examine the structural design

Due to the fact that the prototype is assemble, it can without effort mirror the reasonableness of the framework as well as the ease of installment. It is convenient to discover and solve troubles early.

 

( 3 )Avoid the threat of directly make mold and mildews

Due to the fact that the cost of mold manufacturing is generally really high, fairly huge mold and mildews are worth hundreds of thousands and even millions. If unreasonable framework or other problems are discovered in the process of opening the mold and mildew, the loss can be thought of. Prototype production can prevent this loss and reduce the danger of mold opening.

 

The surface area of prototype:1, electroplate.2, anodized.3, paint.4, gloss.5, lase.etc.

 

If you have a brand-new item that need to make a prototype to create assessment as well as examine the structural design.Please do not hesitate to get in touch with us.

CNC Prototype

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CNC prototype

In the style procedure of R&D items, after they have finished the layout illustrations, among things they wish to do most is to understand what the items they develop are like in truth, and also whether the appearance of the items follows their own layout ideas., Is the structure layout of the product practical, and so on? Prototype manufacturing is generated in action to this demand.

 

Classification of models:

Models can be separated right into guidebook and also numerical control prototypes according to the production methods:

Manual model: The main work is done by hand.

CNC model: The main workload is finished by CNC device tools, as well as relying on the equipment made use of, it can be split right into laser fast prototyping (RP, Quick Prototyping) models as well as machining center (CNC) prototypes

A: RP model: mostly created by laser rapid prototyping innovation.

 

B: CNC machining prototype: primarily generated by machining center.

 

RP models have their own advantages compared to CNC models: the advantages of RP prototypes are mostly in its rapidity, however it is generally created by piling technology, so RP models are generally reasonably rough, and also there are specific demands for the wall thickness of the product, for instance, If the wall density is too thin, it can not be produced.

 

The benefit of CNC machining prototype is that it can properly reflect the details shared in the illustrations, as well as the surface top quality of CNC model is high, specifically after the surface spraying and also silk printing are completed, it is much more glamorous than the item generated after the mold and mildew is opened. Consequently, CNC machining prototype production has significantly end up being the mainstream of model production.

 

According to the products made use of in manufacturing, models can be divided right into plastic and metal models:

( 1) Plastic models: The raw materials are plastic, generally for prototypes of plastic products, such as tv, screens, telephones, and so on.

 

( 2) Metal models: The raw materials are aluminum-magnesium alloys and also other metal products, mainly for high-end items, such as laptop, high-end solitary gamer, MP3 players, CD players, and so on.

 

The need of model production

( 1 )Layout inspection

 

The model is not just noticeable, but also touchable. It can straight show the developer’s imagination in the form of physical objects, preventing the downside of “attracting to look good however not to make it look good”. Therefore, prototype production is essential in the process of new product growth as well as product shape scrutiny.

 

( 2 )Examine the structural design

Due to the fact that the prototype is assemble, it can without effort mirror the reasonableness of the framework as well as the ease of installment. It is convenient to discover and solve troubles early.

 

( 3 )Avoid the threat of directly make mold and mildews

Due to the fact that the cost of mold manufacturing is generally really high, fairly huge mold and mildews are worth hundreds of thousands and even millions. If unreasonable framework or other problems are discovered in the process of opening the mold and mildew, the loss can be thought of. Prototype production can prevent this loss and reduce the danger of mold opening.

 

The surface area of prototype:1, electroplate.2, anodized.3, paint.4, gloss.5, lase.etc.

 

If you have a brand-new item that need to make a model to create assessment as well as examine the structural design.Please do not hesitate to get in touch with us.As a model manufacturing facility for 20 years.We can make any kind of item.

our cases mock up 2

Prototype model can avoid the risk of making molds

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Prototype models can avoid the risk of producing molds, reduce the time for products to come out, and have a great help in seizing the market. You can also use the prototype products for publicity planning before the development and design of the model, and even make early market sales. And the production site management work. Prototype models are divided into three categories: appearance prototypes, structural prototypes, and vacuum casting.
Appearance prototypes are mainly used to test product appearance specifications, color matching, material interaction, cost evaluation, and market research; Structural prototypes are key to interactions between the internal installation structure of the product, material compressive strength analysis, characteristic inspection, and Cost evaluation, new product investment,etc.,thereby reducing the risk of immediate production of molds.
Vacuum casting is mainly used to test various characteristics of new products in small batches, further improve the feasibility analysis of mass production of new products, and that can also be used to attract new products.
The E-make team has more than 30 years of combined experience in prototype machining, CNC manufacturing, vacuum casting service and rapid prototyping service. The processing quality of the rapid manufacturing is stable, the processing precision is high, and the appearance is exquisite.
The E-make company has been providing high quality rapid prototype manufacturing services for major enterprises. If you need any help, please feel free to contact us!

CNC MILLING MACHINING

CNC Milling Machining Technology

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CNC Milling Machining Technology
The process of CNC machining have much impact on the quality of the product that produced by CNC machining,and the CNC machine play an important role in the CNC machining ptocess.
Comparing with the normal machine,the CNC machine have some characteristics as below:
A,It has strong adaptability to the processing object, adapt to the characteristics of mold and other single-piece production,and provides a suitable processing method for mold manufacturing;
B,It can be used in prototype production or small batch production.
C,The parts made by CNC milling have high precision and stable processing quality.Generally,for metal parts,the precision can meet 0.01-0.1mm.When processing the same batch of parts on the same machine tool and under the same processing conditions, using the same tool and processing program, the tool path is exactly the same, so the consistency of parts is good and the quality is stable.
D,The tool of CNC machine can move in multiple coordinates and process parts with complex shapes.
E,If customer need to change the shape or structure of the machined parts, generally we only need to change the program,which can save production preparation time;
F,The CNC machine has high precision and high rigidity, so that we can choose our favorable processing material dosage,which are more productivity.
G,It is conducive to the modernization of production management. CNC machine tools use digital information and standard code to process and transmit information, and use computer control methods, which lays a foundation for the integration of computer-aided design, manufacturing and management
H,Processing parts on a CNC machine tool mainly depends on the processing program. It is different from an ordinary machine tool. It does not need to be manufactured, many molds and fixtures are replaced, and the machine tool does not need to be re-adjusted frequently. Therefore, the CNC machine tool is suitable for the occasions where the processed parts are frequently replaced, that is, it is suitable for the production of single-piece, small-batch products and the development of new products, thereby shortening the production preparation cycle and saving a lot of process equipment costs.
I,CNC machine require more higher quality requirements for operators and higher technical requirements for maintenance personnel;
E-make are professional in CNC milling machining years,if you have project need to make with metal,plastic,wood or Macro by CNC milling,please don’t hestate to contact us.