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CNC rapid prototype

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CNC rapid prototype

In the design procedure of R&D items, after they have finished the design drawings, among things they intend to do most is to understand what the items they develop resemble in reality, and also whether the look of the items follows their own layout ideas., Is the structure design of the item sensible, and so on? Prototype production is generated in feedback to this need.

 

Category of models:

Prototypes can be divided into guidebook and also mathematical control models according to the production approaches:

Manual prototype: The primary work is done by hand.

CNC prototype: The major workload is completed by CNC equipment tools, and also relying on the devices used, it can be split into laser fast prototyping (RP, Fast Prototyping) prototypes as well as machining center (CNC) models

A: RP prototype: primarily generated by laser rapid prototyping technology.

B: CNC prototype: primarily created by machining facility.

 

RP models have their own advantages compared with CNC prototypes: the benefits of RP prototypes are mostly in its rapidity, but it is generally formed by piling innovation, so RP prototypes are typically reasonably harsh, and there are specific requirements for the wall surface thickness of the item, for instance, If the wall density is too thin, it can not be produced.

 

The advantage of CNC prototype is that it can accurately show the info expressed in the drawings, and also the surface high quality of CNC prototype is high, especially after the surface area splashing and silk printing are finished, it is even more extravagant than the item produced after the mold is opened. For that reason, CNC prototype manufacturing has significantly come to be the mainstream of prototype manufacturing.

 

According to the materials utilized in manufacturing, models can be divided right into plastic as well as metal models:

( 1) Plastic models: The raw products are plastic, primarily for models of plastic products, such as tvs, displays, telephones, and so on.

 

( 2) Metal prototypes: The raw materials are aluminum-magnesium alloys as well as other metal products, primarily for high-end products, such as laptop, high-end solitary games, MP3 players, CD players, and more.

 

The necessity of prototype manufacturing

( 1 )Style evaluation

 

The model is not just visible, but additionally touchable. It can straight show the developer’s creativity in the form of physical objects, staying clear of the negative aspect of “drawing to look excellent but not to make it look excellent”. For that reason, prototype production is important in the process of new product development as well as product form examination.

 

( 2 )Examine the structural design

Since the model is assemble, it can intuitively show the reasonableness of the framework and the simplicity of installation. It is convenient to discover and also resolve problems early.

 

( 3 )Avoid the risk of straight make mold and mildews

Because the expense of mold manufacturing is typically really high, relatively big mold and mildews are worth thousands of thousands and even millions. If unreasonable framework or various other problems are located in the process of opening the mold and mildew, the loss can be envisioned. Model production can avoid this loss and reduce the danger of mold opening.

 

The surface area of prototype:1, electroplate.2, plated.3, painting.4, polish.5, lase.etc.

If you have a new item that require to make a prototype to make evaluation and examine the architectural design.Please do not wait to contact us.As a model factory for 20 years.We can make any type of product.

Rapid prototyping service

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Rapid prototyping

In the design procedure of R&D items, after they have finished the style drawings, among things they wish to do most is to recognize what the products they create are like actually, and whether the appearance of the products follows their very own design ideas., Is the structure style of the item reasonable, and so on? Prototype production is created in feedback to this need.

Category of models:

Models can be split right into guidebook and mathematical control prototypes according to the manufacturing approaches:

Hands-on model: The major work is done by hand.

CNC model: The primary work is finished by CNC maker tools, and also depending upon the equipment utilized, it can be split right into laser fast prototyping (RP, Quick Prototyping) prototypes and also machining center (CNC) models

A: RP model: generally produced by laser quick prototyping technology.

B: CNC prototype: mainly produced by machining facility.

RP prototypes have their own advantages compared to CNC prototypes: the advantages of RP prototypes are mostly in its rapidity, but it is generally formed by stacking modern technology, so RP prototypes are generally fairly harsh, and there are particular demands for the wall surface density of the item, for instance, If the wall surface density is as well thin, it can not be created.

The benefit of CNC model is that it can accurately show the details expressed in the drawings, as well as the surface high quality of CNC prototype is high, particularly after the surface area spraying and silk printing are finished, it is a lot more glamorous than the product generated after the mold is opened. As a result, CNC model production has progressively become the mainstream of model manufacturing.

 

According to the products made use of in production, models can be split into plastic and metal models:

( 1) Plastic prototypes: The raw products are plastic, primarily for models of plastic products, such as tvs, monitors, telephones, and more.

( 2) Steel models: The raw products are aluminum-magnesium alloys as well as other metal products, mostly for high-end products, such as laptop, high-end solitary gamers, MP3 players, CD players, and more.

 

The necessity of prototype production

( 1 )Design assessment

The model is not just noticeable, however likewise touchable. It can straight mirror the developer’s creative thinking in the form of physical objects, preventing the drawback of “drawing to look excellent however not to make it look good”. Therefore, prototype production is vital in the process of brand-new item growth and also item form analysis.

( 2 )Inspect the architectural style

Due to the fact that the model is assembleable, it can without effort show the reasonableness of the framework and the ease of setup. It is convenient to find and also resolve troubles early.

( 3 )Aviod the threat of straight make mold and mildews

Because the cost of mold and mildew manufacturing is normally very high, reasonably big molds deserve hundreds of thousands and even millions. If unreasonable framework or various other troubles are discovered in the process of opening the mold and mildew, the loss can be imagined. Model production can avoid this loss and also lower the risk of mold and mildew opening.

The surface of model:1, electroplate.2, anodized.3, painting.4, gloss.5, lase.etc.

If you have a brand-new item that require to make a prototype to create assessment as well as inspect the structural design.Please do not be reluctant to call us.As a model manufacturing facility for 20 years.We can make any product.

Website:https://e-make.co/

Email:info@e-make.co

Auto parts manufacturing

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The surface finish of prototypes–laser engraving

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Laser engraving, also called laser marking, which is a process that uses optical principles for surface finish.This process is usually used on the keys of mobile phones and electronic dictionaries.Laser engraving is to engrave the traces of chemical and physical changes of the surface layer material by the light energy of the laser beam, or burn off some materials by the light energy, and display the required etched graphics and text.

And According to different engraving methods, it can be divided into dot matrix engraving and vector cutting.Vector cutting is different from dot matrix engraving. Vector cutting is performed on the outline of the text. This mode is usually used to cut through on wood, paper, acrylic and other materials, and can also be used to mark on the surface of a variety of materials.

The E-make team has more than 30 years of combined experience in prototype machining, CNC manufacturing, vacuum casting service.And has a high-level technological group of 25 peoples.The processing quality of the rapid manufacturing is stable, the processing precision is high, and the appearance is exquisite. E-make company has been providing high quality rapid prototype manufacturing services for major enterprises.

If you need any help,please feel free to contact us!

Sandblasting surface finish of prototype model

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The prototype of the newly processed prototype model generally requires surface post-finish,and the sandblasting is one of the surface finish processes.

Through the surface finish of sandblasting, the tiny burrs on the surface of the parts can be cleaned, and the surface of the parts is smoother, more beautiful and more precise.And it can greatly improve the mechanical properties of the prototype surface.Therefore, the fatigue resistance of the parts is improved, the adhesion between the parts and the coating is increased, the durability of the coating film is also extended, and it is also conducive to the leveling and decoration of the coating.

The E-make team has more than 30 years of combined experience in prototype machining, CNC manufacturing, vacuum casting service.And has a high-level technological group of 25 peoples.The processing quality of the rapid manufacturing is stable, the processing precision is high, and the appearance is exquisite. E-make company has been providing high quality rapid prototype manufacturing services for major enterprises.

If you need any help,please feel free to contact us!

CNC machining metal parts

Material For Aluminum Prototype

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Material For Aluminum Prototype
1.Pure aluminum plate;
In all of the aluminum plate series,pure aluminum plate is the one that including most aluminum,the purity can over 99%,which is widely be use for conventional industrial.Therefore,the production process of pure aluminum plate is more simple and the price is more cheap.The material code we usually use of the pure aluminum plate is 1050,1060 and 1100.

2.Aluminum alloy plate;
Aluminum alloy plate series 2 with better hardness,include cuprum about 3-5%,which is a parts of aviation material.

Aluminum alloy plate series 3,including manganese about 1-1.5%,is commonly used in making car prototype,refrigerator prototype because it has good rust protection.Except that,Aluminum3003,3004 and 3A21 is usually use for making medical prototype,home appliance and so on.

Aluminum alloy plate series 4 including silicon about 4.5-6%,is a nice corrosion resistance material that usually be used for making mechanical parts,building parts,welding parts,etc.

Aluminum alloy plate series 5,we also call it aluminium magnesium alloy because it includes magnesium element about 3-5%.The feature of aluminum alloy plate series 5 is low density,high tensile strength and elongation,so that it will be use for aviation,such as fuel tanker.Also,it is a good material for wire drawing process.

Aluminum alloy plate series 6 including magnesium,silicon and other element,has both of aluminum4 and aluminum5 ‘s advantages,also easy for coating.What we usually use is aluminum 6061 and aluminum 6063 for prototyping.

Aluminum alloy plate series 7 with high hardness,high strength and nice wear-resistant,specially the aluminum 7075, is commonly used for making aluminum alloy plane model.

What kind of aluminum is best for machining your prototype,is up to your requirement of the product.Shenzhen E-Make Model Technology Co., Ltd is professional in CNC manufacturing,is welcome to contact us if you want to customized your prototype!