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5-axis CNC machining process

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5-axis CNC machining process

Initially we need to recognize what is the 5-axis CNC machining? 5-axis CNC machining is the use of computer mathematical control (CNC) to relocate a device or part concurrently along five axes. The reducing device moves continuously along each axis so that the idea is constantly perpendicular to the part. This process enables you to device all type of complex parts.

 

Benefits of 5-axis CNC machining

Solitary Setup: 3-axis devices need multiple setups, which can result in incorrect alignment, greater expenses, and other errors. With 5-axis CNC machining, you can equipment complex forms in a single configuration, increasing performance, conserving time, reducing prices and also avoiding operator error.

Much shorter tools: 5-axis CNC machining enables you to use much shorter devices due to the fact that you can lower the head as well as place the tool effectively. This helps attain higher reducing speeds without putting too much stress on the device. Much shorter cutting devices additionally minimize device resonance, which can trigger tooth cavities and cores. You’ll see a better surface coating due to much less vibration on the 5-axis machine.

Complicated Parts: 5-axis CNC machining process allows you to machine complicated components that would certainly otherwise need casting. If you have a low-volume manufacturing or prototype, you’ll be able to machine the component in a few weeks, as opposed to waiting months for spreading.

Increased device life: You can keep continuous chip load as well as optimal cutting setting to enhance tool cycle time and life.

Exploration: 5-axis CNC machining provides the capacity to drill a series of holes with numerous compound angles in time. This saves a great deal of time– if you are making use of a 3-axis machine, you will certainly require to utilize various settings for each and every face.

Accident evasion: the ability to turn the table or cutting device to avoid accident with the device holder

The E-make group has greater than three decades of combined experience in model machining, CNC machining.And has a top-level technological group of 25 peoples.The handling high quality of the fast production is stable, the handling precision is high, as well as the appearance is exquisite.If you require any type of assistance, please feel free to contact us.

5-axis CNC machining Service

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 5-axis CNC machining service

First we need to know what is the 5-axis CNC machining? 5-axis CNC machining is the use of computer numerical control (CNC) to move a tool or part simultaneously along five axes. The cutting tool moves continuously along each axis so that the tip is always perpendicular to the part. This process allows you to machine all kinds of complex parts.

Advantages of 5-axis CNC machining

Single Setup: 3-axis machines require multiple setups, which can lead to incorrect alignment, higher costs, and other errors. With 5-axis CNC machining, you can machine complex shapes in a single setup, increasing efficiency, saving time, reducing costs and preventing operator error.

Shorter tools: 5-axis CNC machining allows you to use shorter tools because you can lower the head and position the tool properly. This helps achieve higher cutting speeds without putting too much pressure on the tool. Shorter cutting tools also reduce tool vibration, which can cause cavities and cores. You’ll see a better surface finish due to less vibration on the 5-axis machine.

Complex Parts: 5-axis CNC machining process allows you to machine complex parts that would otherwise require casting. If you have a low-volume production or prototype, you’ll be able to machine the part in a few weeks, rather than waiting months for casting.

Increased tool life: You can maintain constant chip load and optimal cutting position to improve tool cycle time and life.

Drilling: 5-axis CNC machining provides the ability to drill a series of holes with various compound angles in time. This saves a lot of time – if you are using a 3-axis machine, you will need to use different settings for each face.

Collision avoidance: the ability to tilt the table or cutting tool to prevent collision with the tool holder

Here’s the advantages of 5-axis CNC machining.

CNC Machining Metal Parts

Precision 5 Aixs CNC Machining

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Precision 5 Aixs CNC Machining
With the growing maturity of domestic numerical control technology,recently five CNC machining center has been more and more widely used in various fields.Precision 5 axis cnc machining is the important way to solve the problem when we need to make the mechanical product with complex structure and require high quality and high tolerance.For example,the aerospace,military industries,the car product and the mould parts will need the 5 aixs machine to meet the high efficiency, high quality processing.
About 5 axis machining,there are also a problem regarding True and false five-axis machine.The biggest difference between them is the RTCP functionality.
RTCP,we also call it as Rotated Tool Center Point,which is a tool point following function.In five-axis machining, when the tool nose point trajectory and the posture between the tool and the workpiece are pursued, additional movement of the tool nose point occurs due to the rotary motion. The control point of the numerical control system often does not coincide with the tool tip point, so the numerical control system must automatically correct the control point to ensure that the tool tip point moves according to the established trajectory of the command.This technology is also known as TCPM,TCPC,or RPCP functionality.
In the production machining,three axis processing equipment is more common used.There are vertical, horizontal and gantry and other forms.Common processing methods are end milling cutter edge processing, edge processing.Ball head knife copying processing and so on.However,both of 3 axis machine and 5 axis machine have a common feature,that is,in the process of machining,the direction of the knife axis always remains the same.
Compare to the 3 axis machine,the advantage of 5 axis CNC machine is as below.
1.It can maintain the best cutting state of the tool and improve the cutting conditions.
2.It can effectively avoid tool interference.
3.It can reduce the clamping times because one clamping can complete the processing of five sides.
4.It can Improve processing quality and efficiency.
5.It can shorten the production process chain and simplify production management
The more complex of the mechanical parts, the greater its advantage over traditional decentralized production methods.But the disadvantage of the 5 axis machined is the tool control,the numerical control system,the CAM programming and post-processing are much more complex than 3 axis.
Machining the workpieces by 3 axis machine or 5 aixs machine,which one is better is depends on how complex the shape of the product is,and how much precision the product requires.If just for making a parts with simple shape,of course 3 axis machine is a better choice,and more cost-effective.