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CNC Plastic Machining Prototype

CNC Plastic Machining Prototype

In the layout procedure of R&D products, after they have finished the style illustrations, one of the things they wish to do most is to know what the products they create are like in truth, and whether the appearance of the items follows their very own style ideas., Is the framework layout of the product reasonable, etc? Prototype production is generated in response to this need.

 

Classification of models:

Models can be divided into guidebook and numerical control models according to the manufacturing techniques:

Manual model: The major workload is done by hand.

CNC prototype: The main workload is completed by CNC device devices, and relying on the devices made use of, it can be split into laser fast prototyping (RP, Rapid Prototyping) prototypes as well as machining center (CNC) prototypes

A: RP prototype: mostly generated by laser quick prototyping technology.

 

B: CNC model: generally produced by machining center.

 

RP prototypes have their own advantages compared with CNC models: the benefits of RP prototypes are mostly in its rapidity, however it is primarily formed by stacking modern technology, so RP models are usually fairly rough, and there are certain requirements for the wall thickness of the item, as an example, If the wall density is as well thin, it can not be generated.

 

The advantage of CNC prototype is that it can accurately show the details revealed in the drawings, and also the surface quality of CNC model is high, especially after the surface area spraying and also silk printing are completed, it is even more extravagant than the product produced after the mold is opened. For that reason, CNC prototype manufacturing has increasingly come to be the mainstream of model production.

 

According to the materials utilized in manufacturing, models can be split into plastic as well as steel prototypes:

( 1) Plastic prototypes: The raw materials are plastic, generally for prototypes of plastic products, such as tvs, screens, telephones, and so on.

 

( 2) Steel prototypes: The raw products are aluminum-magnesium alloys and also various other metal materials, mostly for high-end items, such as notebook computers, premium solitary gamers, MP3 players, CD players, and so forth.

 

The need of prototype manufacturing

( 1 ) Layout assessment

 

The prototype is not only noticeable, yet also touchable. It can straight mirror the developer’s imagination in the form of physical items, avoiding the disadvantage of “attracting to look great however not to make it look great”. For that reason, prototype production is vital in the process of new item advancement and product form scrutiny.

 

( 2  ) Check the structural design

Because the prototype is assemble, it can with ease reflect the reasonableness of the structure and also the simplicity of installation. It is convenient to discover and also solve troubles early.

 

( 3 ) Avoid the danger of straight make mold and mildews

Because the price of mold manufacturing is usually really high, fairly large molds deserve hundreds of thousands and even millions. If unreasonable framework or various other issues are located in the process of opening the mold, the loss can be visualized. Prototype production can avoid this loss as well as decrease the risk of mold opening.

 

The surface area of prototype:1, electroplate.2, plated.3, paint.4, gloss.5, lase.etc.

 

If you have a brand-new item that require to make a prototype to create examination and examine the architectural design. Please do not think twice to speak to us. As a prototype factory for 20 years. We can make any type of product.

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The Importance Of Painting Prototype

The Importance Of Painting Prototype
Painting process is one of the surface treatment that be widely use for products.Below is some advantage of the painting for product.
1.Painting can cover the slight flaw on the surface of product;
2.Product can obtain a variety of surfaces by painting,such as color and gloss.
3.Increasing the surface hardness and the conflict of resistance of parts.

In a word,painting can beautify the appearance of product and protect the product structure from damage.For example,the appearance of the CNC machined prototype after painting is very closed with the finished product.But there are some plastic is without stronger color adhesion and is hard to painting color,such as POM and PP.
E-make is professional in making rapid prototype,it is welcome to contact us to make your product.